Production
Airset Line
A mixture of sand and resign binder are added to cope half of the mold.
Sand cores are placed in the drag mold. The core will form a hollow cavity in the casting.
LAEMPE core machine making cores up to 120 pounds.
Molten iron is poured into the mold at 2600° F
Large castings at the Airset shakeout.
2070B Disamatic
31.5” x 37.5” Flaskless, Vertically Parted Green Sand Molding- 260 MPH max for non-cored casting, 230 MPH cored casting
A 3 ton ladle of molten iron is poured into the 15 Ton pressure pour furnace.
Cores are placed into the core mask to precisely set the core into the mold.
Molten iron at 2550° F is poured directly from the pressure pour furnace into the top of mold.
Monorail Shot Blast Cleaning Machine
After the castings are poured and most of the sand is removed, the castings are loaded on the monorail
The castings exit the monorail clean and free from surface sand and core sand.
Horizontal CNC
Horizontal CNC milling center with 39″X, 33″Y, and 33″Z travel allows for full machining capabilities.
Thread milling a casting.
Hydrostatic Testing
All pressure vessels are hydrostatically tested at 2 or 2.5 times the maximum allowable working pressure.
