Our Vision

To be the lowest cost gray and ductile cast iron foundry in the world.

Casting Solutions, LLC a eading supplier of gray and ductile iron castings with extensive foundry experience.  We know that, to be successful in today's competitive environment, we must satisfy our customers with quality products at competitive prices and deliver on time.

We believe customer satisfaction must be consistently achieved with up-to-date equipment manned by a team of skilled, involved people — and that the customer is an integral part of that team. 

Key Stats:

• 3.5 acres under roof.
  
• Produces boiler sections, baseboard radiant sections, related cast iron boiler accessories, intake manifolds and exhaust manifolds, water infrastructure components, stadium stanchion seats.
• Casting weight range:  1 pound - 580 pounds.
• Core weight range:  3 pounds - 355 pounds.
• Modern 74” water-cooled cupola lined to 60” ID with a 30 Ton Lectrohearth resistance rod furnace averaging 13-14 TPH, 25 TPH max.
• 98% gray iron, 2% ductile iron
• Class 20-25 gray iron, GM 60-40-10 ductile iron
• 3 molding lines
  •  2070B Disamatic 31.5” x 37.5” Flaskless, Vertically Parted Green Sand Molding- 240 MPH max for non-cored, 225 MPH cored, with a 15 Ton pressure pour furnace
  •  Airset Molding Line 46” x 65” max mold size - 12-15 MPH poured on a 7 degree tilt
  •  Osborne cope and drag line 29” x 32” green sand molds - 130-180 MPH
• 8 core machines
  •  (6) Furan warm boxes:  28" x 28"
  •  (1) CB30 cold box:  55.5" x 37.5"
  •  (1) Shalco cold box:  30" x 30"
• 2 horizontal CNC milling centers with 40”X, 32”Y, and 32”Z travel
• 1 horizontal CNC milling center with 39”X, 33”Y, and 33”Z travel
• In house Machine and Pattern Shop
• FaroArm with Polyworks software